Liquid Interface Measurement

The Problems
Many techniques and technologies have been tried with varying degrees of success when attempting to accurately and repeatedly control interface measurements. Density based measurements (differential pressure and displacer) are plagued by temperature variations and process variances in specific gravity
to make accuracy or repeatability a guarantee.

Visual and optical techniques are difficult at best and do not provide assurance that the aqueous phase is not entrained or emulsified in the insulating hydrocarbon phase.

The Solution
Simply put, RF Admittance has a unique inherent ability to separate the electrical (Radio Frequency) current flow between a conductive and non-conductive liquid. In fact, this is the only point that RF Admittance is capable of measuring in a liquid/liquid interface.

Seen by the RF transmitter as a capacitance value generated by the RF sensor, the highly conductive aqueous liquid phase produces a very large amount of capacitance in comparison to the small amount of capacitance produced by the low dielectric constant of the insulating (hydrocarbon) liquid phase.

The value of RF Admittance becomes apparent in the area that lies between the aqueous and insulating phase known as the “rag” layer or emulsion phase. This layer can be significant and is made up of parts of both the hydrocarbon-insulating phase as well as parts of the conductive aqueous phase. The inherent ability of RF Admittance to accurately track the electrical changeover point between continuous conductive to continuous insulating electrical characteristics means a more reliable and repeatable indication and control in interface measurements.

Drexelbrook offers several system designs for both continuous level and point level indication and control of interface measurements, with sensor designs to handle the higher temperatures and pressures and rugged demands that the measurement demands. Systems are available for measurement ranges from less than 12 inches to over 100 feet with a wide range of process connections for both vessel and Displacer chamber retrofit use.

Other Interface Applications
RF Admittance technology can be applied to any liquid / liquid interface that consists of an electrically non-conductive phase over (or under) an electrically conductive phase such as Oil / Water, Solvent / Water, or Oil / Acid, or Solvent / Acid.

In a typical liquid / liquid Interface application, RF Admittance has the ability to define an electrically conductive phase to be any liquid that has conductivity greater than 100 micro-siemens.

In Conclusion
RF Admittance technology has the inherent capability to provide accurate and repeatable performance in liquid / liquid interface applications, more so than any other process measurement technology. RF Admittance relies solely on electrical characteristics of the process material and remains unaffected by changes in temperature, pressure, density, and variations in specific gravity. 

 

Related products

Displacer Switch
Magnetrol

Displacer switches – single, dual and tri-switch series

Single-Stage Switches

Series A10 displacer type level measurement units are wide differential units calibrated to actuate as a liquid level reaches a given displacer and to deactuate when the level reaches a second displacer. Single stage, wide differential displacer switches are factory calibrated yet field-adjustable to operate over a wide level differential band.

The minimum differential band is approximately 6 inches (152 mm) in water and varies somewhat with liquid specific gravity. The maximum differential is determined by the length of the displacer suspension cable. Series A15 units are calibrated to operate over a narrow level differential band and are ideally suited for liquid level alarm applications on either high or low level.

Dual-Stage Switches

Series B10 displacer type level measurement units are wide differential tandem switches that are factory calibrated with a choice of several switch operating sequences designed to meet virtually any application.

Series B15 units are narrow differential tandem switches that are factory calibrated. Each switch actuates at a different level.

Tri-Stage Switches

Series C10 displacer type level measurement units utilize three electrically separate control signals in a selected sequence in response to liquid level changes.

Series C15 units are wide differential switches with a choice of several operating sequences combining wide and narrow level differential and are factory calibrated.

Other applications

Do you want personal advice for your specific control process? 

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